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The plague of fake components: Small-signal Transistors, continued

As a continuation to my previous article, I decided to make some more rigorous measuring. I grabbed 8 transistors from each type and measured hFE, and plotted all samples.

Tables

Raw data

PN22222N3904BC547BC546
8324209541
30340217527
96316235511
91335204529
39323232527
18324228548
14339194504
8345204451

Statistics

PN22222N3904BC547BC546
Samples8888
Min8316194451
25%12323204509
Median24329213527
75%52339229532
Max96345235548
Mean38330215517
Std35.88510.30615.02330.335
Variance1287.714106.214225.696920.214
CV0.94430.03120.06980.0586
Skew1.10330.00590.0675-1.6881
Kurtosis-0.4912-1.5993-1.57493.418

Charts

Box plot

Here are the plots for each type of transistors as well

BC546

BC547

2N3904

PN2222

Conclusion

The PN2222 batch exhibits unacceptable hFE variation (CV = 94%), with a mean of 38, below typical application needs and near the lower spec limit. In contrast, the 2N3904, BC547, and BC546 lots show tight, centered distributions well within datasheet ranges.

While the suspected “fakes” (BC547, 2N3904) perform reliably in DC gain, hFE alone is insufficient. High-frequency behavior (ft), saturation voltage, and noise remain untested.

Recommendation: Source small-signal transistors from authorized distributors. The cents premium per part avoid hours of debugging.

In the next article, I’ll dive deeper into these transistors’ high-frequency performance by measuring RF gain (specifically, the small-signal current gain |h21e| or power gain in a 50Ω system).

Using a simple common-emitter test fixture with a VNA, I’ll sweep frequencies from 1 MHz up to 100–500 MHz (depending on each part’s expected ft). This will reveal if the “well-behaved” DC hFE fakes (like the BC547 and 2N3904) maintain consistent amplification at RF, or if they roll off prematurely due to poor internal capacitance matching or die quality.

The PN2222’s wild DC spread almost guarantees poor RF consistency, but the data will confirm it. Stay tuned for plots showing gain vs. frequency, ft extraction, and a clear winner for RF hobby projects!

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